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Vortex Research Ways to Improve Ribbon Blender Efficiency

Across the process industries, a wide range of powder blends are produced in a ubiquitous workhorse that is the ribbon blender. From seasonings and beverage mixes to pharmaceutical, chemical, plastic, and agricultural powders, a reliable method for solid-solid blending is at the core of production and the ribbon blender is a popular choice due to its efficiency and economy.

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A ribbon blender consists of a U-shaped horizontal trough and an agitator made up of inner and outer helical ribbons that are pitched to move material axially, in opposing directions, and also radially . Agitator tip speeds in the range of 300 feet/min are typical.

Selecting a suitable ribbon blender for a particular application starts with bulk density. Bulk density determines if a standard or heavy-duty blender is required and, given a target batch size (weight), the bulk density defines the ideal blender model (capacities are normally listed in volume). Ribbon blenders are offered with optional features like heating/cooling jacket, vacuum capability, interchangeable paddle agitator, lumpbreakers, sanitary finish, and even wetted parts constructed from special alloys. More recently, new features have become available that are designed to maximize efficiency, blend consistency, and productivity. Ask your blender manufacturer about the following options:

Vortex Hand Crank Blender

• Scrapers welded to the spokes and ribbons. Scrapers having a close tolerance (around 1/8 in.) to the end walls significantly reduce the amount of materials that might tend to pack in the blender’s outermost areas. ‘Radiused’ trough corners further eliminate any dead spaces in the product zone.

• Clear view cover and shaft guards. The pictured ribbon blender features FDA-approved polycarbonate shaft guards and sections of the cover. The multi-piece cover is equipped with multiple ports for ingredient additions, lights, spray system, venting, and vacuum, which significantly increases ease of use and worker safety. Operators can safely monitor the contents of the blender and charge raw materials while the agitators are running. Without the need to stop agitation and open the covers at multiple intervals, cycle time is therefore optimized and unnecessary dusting issues are prevented.

• Air-purged mechanical shaft seals. Special seal arrangements such as air-purged mechanical shaft seals eliminates the risk of product leakage, preventing premature bearing or drive failure and shaft wear. Air purging creates a higher pressure inside the seal cavity, creating an air barrier that helps keeps material inside the trough and adds to the life of the wearable parts of the seal.

• Pneumatically-operated spherical disc valve. This style valve provides a large opening and minimizes dead space. Discharge connections can be customized to perfectly mate with your downstream material handling system.

• Custom PLC recipe controls. There are multiple benefits to applying PLC recipe controls to a blending process: batch-to-batch consistency, automated data logging, reduced operator error, faster changeovers, and longer service life, just to name a few. Recipes can be written and stored into memory, so that switching the batch protocol from one formulation to another takes only seconds, maximizing production time. Pre-programmed maintenance screens can help save equipment from downtime due to preventable maintenance issues, reminding technicians to check greases, seals, bearings, and other components after a certain number of run hours. In a customized control scheme, hardware can also be networked to existing systems that may require a degree of handshaking with other equipment in the overall process.Software programs, special protocols, and network concerns should all be addressed early into a project to ensure complete compatibility.

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Vortex is a leading powder mixer manufacturer in Asia based in Shanghai, Nanjing and Zhengzhou, China. We founded in 1989 from a small workshop to a group company with 150 people and 500 sets mixers output capacity per year. Our products contain ribbon blender, plough shear mixer, paddle mixer, double cone blender, conical screw mixer, and other auxiliary equipment. We rely on long-standing relationships and aim to live up to our own exacting standards of expertise and experience in all fields of bulk material handling processing.

Diligent design, precision fabrication, and continuous innovation make Vortex to be the first choice by end customers. Furthermore, we also have close relationship with Europe mixer partners to communicate technology and do R&D work together to present smart mixer machinery to customers.

We do not only focus on quality, but also pay attention to customer’s process. Our competitive edge has come from generating added value for customers worldwide. We design the mixers for multiple functions such as mixing, drying, coating, cooling and reaction in food, chemicals, pharmaceutical, feed, building material and dyestuff industry.

FAQs

1. What kind of products does your company specialize in?

Vortex Mixing Technology specialized in different kind of powder mixer machines such as ribbon blender, ploughshare mixer, double shaft paddle mixer, conical screw mixer, vertical ribbon mixer, double cone blender, v blender and other customized machines. Moreover, we also have branch factory to make sifter, granulator, packing machine, dryer and pulverizer.

2. How can we choose mixer and what information do you want to know?

– The material to be mixed.
– The bulk density of your material.
– The capacity you want.
– The construction of mixer you want
– Will you start the mixer before loading or after loading?
– The power supply in your factory.
– Other special applications you want.

3. Who should I contact at your company to discuss my application?

You can write email to info@incmachine.com or fill in our contact form.

4. The timely servicing of my equipment is important, how does Vortex handle this aspect of the business?

We maintain a very large stock of spare parts in all of our plant sites. Most parts are shipped within 48 hours of order placement. When you have troubleshooting of your machines, we will have prompt reply within 2 working hours and give you feedback as soon as possible.

5. Do you have controls for your machine?

Yes. We have control panel for our machine if you need. Please tell us your specific requirement and we will give you a complete proposal.

Organization Chart

Vision & Mission

Vortex Blender Bottle

Vision:
Process Engineering and Technology for the Highest Standard
Thinking Now What Customers Need Next

Mission:
Improve Quality and Service to get recognition from customers.
We want to be known for our great people
For underlining unity, we have a set of common values that link all members in our community together.

Values

Trust in People
– We want to be known for our great people.

Total Service Commitment
– We want to be known for always keeping our promises

Sustained Profitability
– We want to be known as a financially sound company.

Safety Policy

We upholds our position as a global leader by promoting occupational health and safety excellence. We are committed to protecting the health and safety of each employee and our objective is to create an understanding that safety has a direct correlation to our financial success. With a deeply-rooted safety culture, we also promote safety to our customers and subcontractors and provide mixing solutions in accordance with safety regulations. By applying safety features to our products and services, our customers benefit from improved efficiency of their operations and increased performance of their business.

Worldwide Networks

We invite good reputation company to be our global region agent because our business cover everywhere in the world.

Vortex Blender For Sale

To fully explore the global market, worldwide sales agents are WANTED.
The requirements are as follows:
1. Have relevant distribution or personal connections with factories
2. Strong economic strength and investment consciousness;
3. Certain experience of sales and management.
4. Passion in Marketing and Sales